Toroidal Transformer Manufacturer

Since 1955, Badger Magnetics has been engineering, reverse-engineering and manufacturing toroidal transformers for various industrial applications from all over the world such as:

• Aerospace
• Audio
• Auto
• Chassis Mount
• Computer
• Current
• Defense
• Electric
• Electronic
• Industrial Control
• Lighting
• Machine Tool Control
• Medical Equipment
• Military Specification
• Oil, Gas and Chemical
• Original Equipment Manufacturers (OEMs)
• Power
• Power Supplies
• Rail Transportation

Toroidal transformers are used as chokes, inductors and magnetic amplifiers, and inverter and converter components. Constructed of wire wrapped around a ring, or donut shape, these passive electronic components can be manufactured using ferrite, iron, silicon steel, nickel, steel, metal powders, Kool Mu®, noncrystalline & Metglas® – depending on a customer’s specific application needs.

 

Toroidal Transformer Advantages

• A toroidal inductor/transformer is made of fewer materials including a centering washer, nuts, and bolts that result in at least a 50% decrease in weight.
• The symmetry of a toroid creates little to no magnetic flux escaping from the core.
• The shape of a toroid is considered a closed-loop. This increases the inductance and Q factor than an inductor of the same mass with a straight core.
• Due to the relatively short windings, a toroidal transformer has lower secondary impedance that increases efficiency.
• Lower secondary impedance also reduces effects such as distortion and fringing.

Badger Magnetics’ Advantages

As a member in good standing with The Transformer Association, Badger Magnetics is well-versed in manufacturing a wide variety of electromagnetic components. Vast industry knowledge, excellent customer service and electromagnetic engineering skills allow them to offer unique product design offerings to meet and/or exceed industrial applications. And each product is produced to meet any, or all, of the following manufacturing and safety guidelines:

Whether you have a new design, or an old toroidal transformer that requires reverse engineering, Badger Magnetics’ sales and engineering teams are there to assist you.

Contact Badger Magnetics for a quote on manufacturing a toroidal transformer to fit your industrial application today!