In 2003, Badger Magnetics, Inc. acquired Mag-Con Engineering including their proprietary products such as Resistance Sensing Power Relays, Zero Speed
Switches and Rotary Speed Sensors which are field proven tough and durable with over 25 years of service in rugged
mining and materials processing environments. Other products we acquired with Mag-Con Engineering are:
We have design capability for custom transformers from 5VA to 10kVA single phase and up to 50kVA three phase.
Voltages up to 60,000 volts, and from 2 to 400 Hz. Applications can be Power supplies, Line isolation, Stepup
or Stepdown. All transformers are designed to meet or exceed the safety agency requirements of UL, CSA, IEC,
CE, TUV, MIL T-27 and others where required. We can obtain these approvals for you.
- Constant Voltage Transformers
- Three-Phase Transformers
- Ferroresonant Transformers
Chokes, Inductors, Reactors
Chokes, inductors, reactors to be used in AC or DC filter applications or to add impedance to a circuit, or possibly
in AC applications where short circuits must be handled without damage to the circuit. These can be designed
and manufactured to meet your exacting specifications. Sizes are available to handle milliamps up to
thousands of amps to handle your needs.
Custom coil winding is our specialty. We pride ourselves in the ability to wind coils that others avoid.
From a smallest air core style to a multi-channel coil and up to a large water-cooled demagnetizing coil
for the film media industry, we can meet the most critical requirements. Being able to wind large wire allows
us to wind coils with amperage capabilities up to 10,000 amps.
Rotary Speed Sensors Model 250RSS
Installation and Operating Instructions Brochure
Rotary Speed Sensors are designed to detect either overspeed or underspeed conditions in rotary machinery.
The unique magnetic "Mark" sensing system allows reliable operation in adverse conditions.
Dust, dirt, grease, oil, metal particles, water, or snow will not inhibit proper operation. The system does
not require gears or toothed wheels with close tolerance pickup heads. No mechanical connection to the
machinery is required. The sense head can be placed as far as 1500 feet from the control board.
(Check with us when planning placement over 200 feet).
Resistance Sensing Power Relays
Model 70A Detailed Information
Model 70B Detailed Information
Model 70B Installation Manual
Series 70 Sensors Models 2R and Models 2T_ Installation Instructions
Series 70 Sensors Model 4R Installation Instructions
The latest technology in industrial battery charging. Our design provides an automatic control that not
only charges, but will monitor and maintain your batteries. This design uses both ferroresonant technology
and state-of-the-art electronics to provide a perfect charge every time. As a custom designer and
manufacturer, we can build the charger that you need in the cabinet of your choice. We will even put your
name on it!